NexTurner Technologies
Case Studies

Real factories. Real outcomes.

A snapshot of the impact our IIoT, automation and analytics work delivers on the shop floor.

Automotive

Automotive Production Monitoring

Real-time visibility across 42 CNC and VMC machines, live OEE and Andon on the shop floor.

+18%
OEE
-27%
Downtime
6 wks
Go-live
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Discrete

Machine Downtime Reduction

Auto downtime reason capture with Pareto insights and closed-loop maintenance.

-42%
Unplanned stops
MTBF
8 wks
Payback
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Multi-plant

Factory Digitalization

Digitized 3 plants onto one cloud with role-based dashboards for CXOs and plant heads.

3
Plants
180+
Assets
1
Unified view
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Energy

Energy Monitoring

kWh per unit and power quality tracking across utilities and production lines.

-15%
Energy/unit
12
Cost centers
ISO 50001
Ready
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Analytics

Production Analytics

Deep drill-downs, shift and operator comparisons — driving continuous improvement.

+22%
Throughput
-30%
Rejection
Weekly
Reviews
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Retrofit

Machine Retrofit

Digitized 25+ legacy machines without changing existing controllers.

25+
Machines
0
Downtime
3 wks
Rollout
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Cloud

Cloud Manufacturing

Migrated on-prem SCADA data to a scalable cloud platform with mobile access.

99.9%
Uptime
24/7
Access
Any
Device
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